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​WWI M16 German Helmet Square Dip Refurbishment

Refurbishment > WW1 German M16 'Square Dip' Helmet Refurbishment

WWI M16 German Helmet Square Dip Refurbishment:


This is an extremely rare German World War One Model M16 'Square Dip' helmet. This is thought to be the very first version of the WW1 German Stalhelm, replacing the pickelhaube's on the German front line.

Only approximately 30,000 are thought to have been produced. A Flaw was identified where many of the 'dips' fractured at the point of dipping into the outer skirt, so the helmet was modified to the standard version where the dip is at a flatter angle.

The standard size of the WWI 'square dip' was ET62 and ET64 and these are the types mainly found today. But size 60 and 66 are also in collections. The 66 is probably the most sought after and is very rare. The example we are refurbishing is a 'square dip' ET66 (Eisenhutten Thale) helmet shell. Our customer advised us that he would trust no other company with refurbishing this rare shell.

The pictures below show the helmet as it arrived, painted on the outside in a very matt grey colour and on the inside had been added a post war name. You can tell it is post war as the name is fully intact yet the paint underneath is worn, scraped and old. The inside of the helmet has original paint so what we wanted to do, was to match up the outside of the helmet with the wear on the inside of the helmet and of course provide a replica liner and chinstrap aged to reflect the age & wear of the helmet.

Notice that at the top right of the helmet it did have a large dent and somone had used heat and a hammer to bash it out. They have done a very good job only leaving a few visible pit holes and a slight uneven finish as evidence of the work.


WW1 M16 Square Dip Helmet ET66
WW1 M16 Square Dip ET66 - Post War Paint
WWI Square Dip Helmet M16
WWI Square Dip Helmet M16
WWI Square Dip Helmet incorrect grey post war paint
WWI Square Dip Helmet incorrect grey post war paint
Inside WWI M16 Square Dip Helmet original paint
Inside WWI M16 Square Dip Helmet original paint
Inside WWI M16 Square Dip Helmet original paint Front
Inside WWI M16 Square Dip Helmet original paint
M16 Helmet Post War Name
M16 Helmet Post War Name
M16 Helmet fixed Dent with small heat holes
M16 Helmet fixed Dent with small heat holes
M16 Helmet fixed Dent with brown paint
M16 Helmet fixed Dent with brown overpaint
M16 ET66 Square Dip Close up of Makers mark & size
M16 ET66 Square Dip Close up of Makers mark & size
The square dip came originally with a unique set of 6 finger liner. But the majority of photographs show the Square Dip M16 with standard M16 liner, so this is what we decided to go with. We also chose an early war brass fittings chinstrap in brown leather.

The helmet was stripped on the outside only and you can see where the helmet was heat treated and the large dent was hammered out, leaving a few indents in the steel. Unfortunately there was no interesting paint or markings underneath the post war grey paint, we checked this carefully. The previous owner had stripped it extensively.


M16 Liner and Chinstrap
M16 Liner and Chinstrap
M16 Stripped of outer shell paint
M16 Stripped of outer shell paint
M16 Showing outer shell dent repair
M16 Showing outer shell dent repair
German M16 Named Helmet Removed
M16 Post War Name Removed
WW1 Helmet Inside Dent Repair
M16 Square Dip inside Repair after removing paint to 'hide' the repair.
M16 Square Dip front view of retained original paintwork
Square Dip front view of retained original paintwork
The helmet is fully completed. Liner & chinstrap fully aged as is the shell. Points to note, look at the natural cracking of the leather on the liner - extremely hard to do. The shell has a owners name and unit number but this time blended into the wear of the inner shell. The dent on the shell has now been fully blended into the helmet and can't be see by the eye, only if you rub your hand over it can you feel a slightly flatter area. On the inside the rusty areas are all integrated across the whole inner shell so no dent can be seen.
WW1 Brass chinstrap
WW1 Brass chinstrap
Cracking roots pattern in liner
Cracking roots pattern in liner
M16 square dip completed
M16 square dip completed
Aged and polished german Helmet
Aged and polished to look 'looked after'
World War One Chin Strap
Chinstrap notice cracking lines
German Steel Helmet
Notice the rust coming through under the paint
German Steel Helmet from WW1
The dent is un-detectable
M16 helmet liner
M16 Liner fungus stains and ageing
German helmet with owners name and unit
Owners Name & Unit
german helmet before restoration
Before Restoration
German Helmet after restoration
After Restoration

    
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